【The Best Solution of Thermocouple Cable】

【 Principle of Thermocouple 】
A thermocouple is composed of two wires made from dissimilar metals. These two wires are joined to form a temperature measurement junction. Each wire is made of a specific metal or metal alloy. For example, the positive (+) conductor of a type K thermocouple is made of a chromium/nickel alloy called chromel and the negative (-) conductor is made of an aluminum/nickel alloy called alumel. The wire used to make a thermocouple junction is called thermocouple wire.

【Various insulating materials and physical properties】
Material
|
Temp. Range
|
Flame Retardant
|
Abrasion resistance
|
Chemical Resistance
|
Moisture Resistance
|
Flexibility
|
PVC)
|
From -20°C to 105°C
|
Poor
|
Good
|
Good
|
Good
|
Excellent
|
(FEP)
|
From -100°C to 200°C
|
Good
|
Excellent
|
Excellent
|
Excellent
|
Good
|
(PFA)
|
From -267°C to 260°C
|
Good
|
Excellent
|
Excellent
|
Excellent
|
Good
|
KAPTON
|
From -267°C to 316°C
|
Good
|
Excellent
|
Good
|
Good
|
Good
|
Fiber Glass
|
From -100°C to 500°C
|
Excellent
|
Ordinary
|
Excellent
|
Poor
|
Ordinary
|
Fiber Glass II
|
From -100°C to 710°C
|
Excellent
|
Ordinary
|
Excellent
|
Poor
|
Ordinary
|
Ceramic fiber
|
From -100°C to 1200°C
|
Excellent
|
Poor
|
Ordinary
|
Poor
|
Ordinary
|
【Resistance Temperature Detectors (RTDs)】
There are other temperature measurement technologies than the thermocouple such as RTDs (resistance temperature detector). In applications with temperatures above 1,200° F (650° C), the thermocouple is used. At lower temperatures, RTDs are used for their simpler operation and greater sensitivity and stability. Thermocouples have a better response time. RTDs are special resistors whose resistance value changes with temperature in a known way. RTDs are connected to the temperature recording or process control instrumentation using an ordinary copper instrumentation cable. A thermocouple wire is not required to connect an RTD.
A typical RTD cable is a standard instrumentation cable in two, three, or four conductors or possibly groups of pairs/triads/quads depending on the type of RTD being used and a number of devices being monitored. Individual or overall shielding is often used for noise immunity.
RTD- 【 Compesation Grade 】
ANSI
Code
|
Thermocouple Grade
Jacket Color Identify
|
Positive
|
Negative
|
Temp. Range
|
J-TYPE
|
Brown
|
Pure Iron
|
Copper-nickel
|
-210℃~1200℃
|
K-TYPE
|
Brown
|
Nickel- Chromium
|
Nickel-Aluminum
|
-270℃~1372℃
|
T-TYPE
|
Brown
|
Pure Copper
|
Copper-nickel
|
-270℃~400℃
|
E-TYPE
|
Brown
|
Nickel- Chromium
|
Copper-nickel
|
-270℃~1000℃
|
RTD- 【 Extension Grade 】
ANSI
Code
|
Extension Grade
Jacket Color Identify
|
Positive
|
Negative
|
Temp. Range
|
J-TYPE
|
Black
|
Iron
|
Copper-nickel
|
-210℃~1200℃
|
K-TYPE
|
Yellow
|
Nickel- Chromium
|
Nickel-Aluminum
|
-270℃~1372℃
|
T-TYPE
|
Blue
|
Copper
|
Copper-nickel
|
-270℃~400℃
|
E-TYPE
|
Purple
|
Nickel- Chromium
|
Copper-nickel
|
-270℃~1000℃
|
