10.8 MAP® Thermocouple Wire (Compensation Grade & Extension Grade)

A thermocouple is composed of two wires made from dissimilar metals. These two wires are joined to form a temperature measurement junction. Each wire is made of a specific metal or metal alloy. For example, the positive (+) conductor of a type K thermocouple is made of a chromium/nickel alloy called chromel and the negative (-) conductor is made of an aluminum/nickel alloy called alumel.

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【The Best Solution of Thermocouple Cable】  

Principle of Thermocouple 】 

thermocouple is composed of two wires made from dissimilar metals. These two wires are joined to form a temperature measurement junction. Each wire is made of a specific metal or metal alloy. For example, the positive (+) conductor of a type K thermocouple is made of a chromium/nickel alloy called chromel and the negative (-) conductor is made of an aluminum/nickel alloy called alumel. The wire used to make a thermocouple junction is called thermocouple wire.

 

    

 


 

【Various insulating materials and physical properties】

Material

Temp. Range

Flame Retardant

Abrasion resistance

Chemical Resistance

Moisture Resistance

Flexibility

PVC)

 From -20°C to 105°C

 Poor

 Good

 Good

 Good

 Excellent

 (FEP)

 From -100°C to 200°C

 Good

 Excellent

 Excellent

 Excellent

 Good

 (PFA)

 From -267°C to 260°C

 Good

 Excellent

 Excellent

 Excellent

 Good

KAPTON

 From -267°C to 316°C

 Good

 Excellent

 Good

 Good

 Good

Fiber Glass

 From -100°C to 500°C

 Excellent

 Ordinary

 Excellent

 Poor

 Ordinary

Fiber Glass II

 From -100°C to 710°C

 Excellent

 Ordinary

 Excellent

 Poor

 Ordinary

Ceramic fiber

 From -100°C to 1200°C

 Excellent

 Poor

 Ordinary

 Poor

 Ordinary

 


【Resistance Temperature Detectors (RTDs)】

There are other temperature measurement technologies than the thermocouple such as RTDs (resistance temperature detector). In applications with temperatures above 1,200° F (650° C), the thermocouple is used. At lower temperatures, RTDs are used for their simpler operation and greater sensitivity and stability. Thermocouples have a better response time. RTDs are special resistors whose resistance value changes with temperature in a known way. RTDs are connected to the temperature recording or process control instrumentation using an ordinary copper instrumentation cable. A thermocouple wire is not required to connect an RTD.

A typical RTD cable is a standard instrumentation cable in two, three, or four conductors or possibly groups of pairs/triads/quads depending on the type of RTD being used and a number of devices being monitored. Individual or overall shielding is often used for noise immunity.

 

RTD- 【 Compesation Grade  】

ANSI

Code

Thermocouple Grade

Jacket Color Identify

Positive

Negative

 

Temp. Range

 

J-TYPE

Brown 

Pure Iron 

Copper-nickel

-210℃~1200℃

K-TYPE

Brown 

Nickel- Chromium

Nickel-Aluminum

-270℃~1372℃

T-TYPE

Brown 

Pure Copper

Copper-nickel

-270℃~400℃

E-TYPE

Brown 

Nickel- Chromium

Copper-nickel

-270℃~1000℃

 

RTD- 【 Extension Grade  】

ANSI

Code

Extension Grade

Jacket Color Identify

Positive

Negative

Temp. Range

J-TYPE

Black 

Iron 

Copper-nickel

-210℃~1200℃

K-TYPE

Yellow 

Nickel- Chromium

Nickel-Aluminum

-270℃~1372℃

T-TYPE

Blue 

Copper

Copper-nickel

-270℃~400℃

E-TYPE

Purple 

Nickel- Chromium

Copper-nickel

-270℃~1000℃